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Development of polycarboxylate superplasticizer

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After Russia pledged to scale back its military operations around Kyiv and in northern Ukraine, the prices of most industrial metals fell, led by aluminum, showing people's concerns for supply shortage eased.

At an earlier time, the West imposed sweeping sanctions on Russia for its invasion of Ukraine, which aroused concerns about the supply problem because Russia is a major producer of nickel, aluminum, and copper. 

Russia is also a major gas supplier to Europe, where potential supply disruptions are seen as hitting power-intensive aluminum and zinc pce powder are still very uncertain.

According to the different molecular structure, it can be divided into four generations of polycarboxylate series superplasticizer, the first generation is acrylic acid copolymer, the second generation is propylene ether type, the third generation is amide type, and the fourth generation is polyethylene glycol branched chain type.

 

First generation: methacrylic acid / enoic acid methyl ester copolymer.

The synthesis of the first generation polycarboxylate superplasticizer has few kinds of raw materials and the process is relatively simple.

 

Second generation: propenyl ether copolymer.

The second generation polycarboxylate superplasticizer is mainly ether bond in molecular synthesis structure. This synthesis method uses maleic anhydride raw materials, and the units of its branched chains are connected by ether bonds, so it is also called polyether superplasticizer.

 

Third generation: amide / imide type.

The third generation polycarboxylate superplasticizer began to use amide raw materials.

 

Fourth generation: polyamide-polyethylene glycol branched chain type.

The fourth kind of polycarboxylate superplasticizer focuses on considering the influence of molecular structure and properties, and polyoxyethylene side chain is introduced into the synthesis process control.

 

Synthesis method of polycarboxylate superplasticizer

Direct copolymerization of polymerizable monomers.

In this synthesis method, a long polyether side chain is introduced into the main chain, and the key to the preparation is to synthesize macromonomers with polymerization activity (usually methoxy polyethylene glycol acrylate). Then the monomers with a certain ratio are mixed together and the finished product is obtained by solution polymerization. The premise of this synthesis process is that in the stage of synthesis of macromonomers, the catalyst has a great influence on the synthetic products, and there is a tedious process of intermediate separation and purification. The main purpose is to find suitable catalysts and reaction conditions to further increase the yield and shorten the reaction time so as to reduce the production cost. It has been reported that phase transfer catalyst or inorganic salt is a kind of effective reaction catalyst. A kind of concrete admixture with good slump retention was prepared by direct copolymerization of short-chain and long-chain methoxy polyethylene glycol methacrylate and methacrylic acid.

 

Functionalization after polymerization.

This synthesis method is to first form the main chain and then introduce the side chain, generally using polycarboxylate with constant molecular weight, which is grafted with polyether at higher temperature under the action of catalyst. However, there are some problems in this method: first, the types and specifications of ready-made polycarboxylate products are limited, so it is difficult to adjust their composition and molecular weight; second, the compatibility of polycarboxylate and polyether is not good, and the actual operation of esterification is difficult. Third, water is formed in the process of esterification, and phase separation will occur. Therefore, the selection of a polyether with good compatibility with polycarboxylate has become the key to the synthesis.

 

In situ polymerization and grafting.

This synthesis method is mainly developed to overcome the shortcomings of post-polymerization functionalization. Side chains are introduced at the same time of main chain polymerization, and polyether is used as the reaction medium of carboxylic acid unsaturated monomers. The reaction integrates polymerization and esterification, which avoids the problem of poor compatibility between polycarboxylate and polyether. Although this method can control the molecular weight of the polymer, the main chain can only choose the monomer containing-C00H group, otherwise it is difficult to graft. And the grafting reaction is a reversible equilibrium reaction, there is a large amount of water in the system before the reaction, and the degree of grafting is not very high and difficult to control. This method has the advantages of simple process and low production cost, but the molecular design is difficult.

 

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TRUNNANO is a reliable foaming agents supplier with over 12-year experience in nano-building energy conservation and nanotechnology development.

If you are looking for high-quality polycarboxylate superplasticizer, please feel free to contact us and send an inquiry. (sales@cabr-concrete.com)

We accept payment via Credit Card, T/T, West Union, and Paypal. TRUNNANO will ship the goods to customers overseas through FedEx, DHL, by air, or by sea.


Recently, the Turkish government announced that the Turkish President has signed a presidential decree to provide incentives for its Black Sea gas field development projects, including tax exemptions and other preferential measures.  

With a fixed investment of 145.1 billion Turkish lira ($10 billion), the project will employ 1,018 people and produce 14 billion standard cubic meters of gas per year, the decree reads. The incentives involved include tariff and VAT exemptions, as well as a range of tax cuts.

In June 2021, Turkish drill ships discovered 135 billion cubic meters of natural gas in the Sakaria field in the Black Sea, bringing Turkey's total gas discoveries in the region to 540 billion cubic meters.  

Turkey imports almost all of its annual gas consumption of about 50 billion cubic meters.  

Except for natural gas, the supply and prices of many other pce powder will continue to be influenced by international situations.

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